Top 11 Best Carbon Fiber Hard Hats – Reviews & Guide 2020

Carbon fiber hard hats are a part of daily PPE (personal protective equipment) many people need to wear in theTop 11 Best Carbon Fiber Hard Hats in 2020 workplace. If you’ve seen an engineer wearing a helmet at a construction site, that is it. The purpose of carbon fiber hard hats is to protect your head from unexpected accidents that may cause injury to the head. Statistics show that most injuries that happened to workers are from head injury due to not wearing or wearing low-quality hard hats. In fact, American Bureau of Labor and Statistics reported that 84% of the workers that sustained head injuries weren’t wearing any head protection. Moreover, in 2015, about 1020 of them even lost their lives. As leading US agencies in terms of safety in the workplace, ANSI and OSHA requires all employees and workers in the US to wear protective head gears if they work in areas where hazards are present. This is why carbon fiber hard hats are truly a lifesaver for people working in engineering work sites, because they provide workers with the best safeguard against injuries and loss of life.

Read our latest guide about the best hard hats.

Advantages of Carbon Fiber Hard Hats

One of the most distinctive advantages from a carbon fiber hard hat is its strength and light weight, making it veryTop 11 Best Carbon Fiber Hard Hats in 2020 adaptable and versatile. Today, these hats are designed to be even tougher to make construction job safer and more convenient to work in. Here are other benefits you will get when wearing carbon fiber hard hats:

  • More lightweight compared to plastic hats
  • Stronger than plastic and fiberglass material
  • Ten times stronger and five times lighter than steel
  • Carbon glass material has high fatigue properties
  • Carbon glass material is more sustainable
  • These hard hats are shockproof
  • They are resistant to corrosion
  • The material conducts more heat and so, it has better resistance against temperatures
  • Carbon fiber features flexible electrical properties so they are safe for working with electricity
  • The structure of these hard hats gives users the optimal level of comfort
  • It absorbs external stress
  • It protects the head from hard jerks
  • It is designed in such a way to prevent wear and dents so it lasts a lot longer

Read our complete guide about the best high visibility hats.

Types of Carbon Fiber Hard Hats

Carbon fiber hard hats are available in various types, class, and designs. Most come with a sticker on the inside, indicating the hat’s type, class, and the year it was manufactured. Now, let’s take a closer look into each of the category.

Types of Carbon Fiber Hard Hats

There are two main types of carbon fiber hard hats: type I and type II. They are related to the impact of falling Top 11 Best Carbon Fiber Hard Hats in 2020objects.

  • Type I Carbon Fiber Hard Hats. These hard hats can lessen the impact when a heavy object falls directly on top of your head. For example, if a hammer were to fall from a shelf above you, the impact will be greatly reduced.
  • Type II Carbon Fiber Hard Hats. This type is superior to the Type I hard hats. They are typically equipped with a foam material inside to further lessen the impact from falling objects. Moreover, type II carbon fiber hard hats will protect your head from all sides, not only the front and back but also the ears and neck. The downside of these hats is its poor fitting, so it may not be comfortable to wear for long hours.

Classes of Carbon Fiber Hard Hats

There are three different classes for hard hats from ANSI, divided by their level of protection against electrical hazards.

  • Class G (General). This is the most common class of carbon fiber hard hats. It has the lowest standards and criteria. It protects against low voltages up to 2,200 V as well as a small impact. To protect areas below the head, additional PPE must be worn.
  • Class E. If a hard hat belongs to class E, it means it is electric resistant. All class E hard hats also belong to class G, as it is an enhanced version of class G’s features. Class E carbon fiber hard hat can protect against high voltage up to 20,000 V and so, it is suitable to be worn in electrical work sites. Again, additional PPE Top 11 Best Carbon Fiber Hard Hats in 2020must be worn to protect the rest of the body.
  • Class C (Conductivity). Class C carbon fiber hard hats has a conductivity against sweat and heat. This class of hard hat is quite breathable as it is equipped with a material that can absorb sweat and diffuse it into the air. This class of hard hat is best for working in high temperature areas, but not in electrical sites as it doesn’t protect from electrical shock.

Designs of Carbon Fiber Hard Hats

There are two designs of carbon fiber hard hats available in the market: full brim and cap.

  • Full Brim Carbon Fiber Hard Hat. This type of hard hat is chock-full of great features. It offers a 360° of protection, so it will protect your face, ears, neck, and shoulders at the same time. Full brim hard hats protect against weather elements such as sun exposure. Not only that, it’s a great choice if you often work with the following hazards: electrical shock, falling objects from above, and non-toxic splashes. Therefore, full brim carbon fiber hard hat is perfect for a variety of occupations, including farmers, utility workers, electrician, and construction workers.
  • Cap Carbon Fiber Hard Hat. This is a carbon fiber hard hat with some unique features. Physically, it looks like a baseball hat with smaller brim. This type of hard hat is available in two designs: slotted and non-slotted. Slotted cap hard hat is equipped with slots above the ears for attaching accessories such as flashlight, hearing protection, etc. Non-slotted cap doesn’t have accessory slots like this, but it often has a Top 11 Best Carbon Fiber Hard Hats in 2020rain trough to prevent rainwater from dripping down the neck. As for the safety features, cap carbon fiber hard hat has nearly all the capabilities of the full brim version. It can protect against overhead falling objects, weather elements, electrical shock, and non-toxic splashes.

Actually, these two designs don’t have that many differences. As both of them are capable to providing you with excellent head protection, the only true difference is style and your own preference.

Features of The Best Carbon Fiber Hard Hats

Here are some of the specifications that the best carbon fiber hard hats must possessed. The following review of products are also constructed with these features in mind.

Durable and Lightweight

Carbon fiber material weighs a lot less compared to plastic and glass fiber material, but it is 25% stronger. It is also 10 times more durable than steel but 5 times lighter. This material also has good flexibility to electrical and thermal aspects, so carbon fiber hard hats are resistant to heat as well as electricity. All of these make carbon fiber the superior material to be made into hard hats. Still, you need to be careful when picking up a carbon fiber hard hat as there are some manufacturers who resort to using lower-quality carbon fiber. For the best quality carbon fiber hard hats, refer to the review below.

Suspension

As the backbone of carbon fiber hard hats, a suspension is an important feature to look for when choosing a product. This feature allows for a gap between the hard hat and the heat in order to better absorb impact and redirect the force away from the head and the spine. It is usually offered in two styles: ratchet and pin lock. Just Top 11 Best Carbon Fiber Hard Hats in 2020like their names suggest, a ratchet suspension can be adjusted via the ratchet at the posterior part of a carbon fiber hard hat, while the pin lock style uses pins and holes located at the same spot.

Ventilation

You can find vented and non-vented carbon fiber hard hats in the market. Vented hard hats have small slots at the crown to promote air flow, while the non-vented ones have none. For those of you working outdoors and are exposed to the elements, a vented carbon fiber hat is preferable to prevent overheating.

Replaceable Inner Foam and Pads

A high-density foam liner or pad works to absorb impact to all sides of the head, including the top, sides, front, and rear. Nowadays, the recommended material for the inner foam on carbon fiber hard hats is EPS (expanded polystyrene). But foam liners may experience some wear and tear from daily usage, so it’s best to look for carbon fiber hard hats with a replaceable inner pad feature. This way, you can simply replace the old with the new without spending a lot of money to buy an entirely new hard hat.

Additional Features

These include non-essential features that are nice to have. Although, you might actually need some of these features, depending on your line of work. A carbon fiber hard hat can be equipped with logos and Hi-Vis stripping. It can have some added safety features such as face shield to protect from debris and chemical splashes or a fiberglass material to deal with higher temperatures. A popular additional feature is a universal accessory slot used for a chin strap, a hearing protection, or earmuffs.

FAQ

  • What should I look for when buying carbon fiber hard hats?Top 11 Best Carbon Fiber Hard Hats in 2020

Aside from the important features laid out above, you should also consider the quality of material and your own work environment before settling on a carbon fiber hard hat. Carbon fiber hard hats made of 5 to 10 micrometers of carbon fiber is full of benefits. This type of carbon fiber is very lightweight. It also has superior tensile strength, protection against extreme temperatures, increased stiffness and durability, and resistant to harmful chemicals.

There are also several types of work environment that may affect how you choose your carbon fiber hard hats. For those of you working in factories, a carbon hard hat that protects against slip and falls as well as heavy objects should be a priority. For workers in electrical sites, you must choose carbon fiber hard hats with the highest electrical hazard rating so as to be able to absorb the maximum amount of shock. For construction workers, carbon fiber hard hats with the right choice of color and high tensile strength are the key to avoiding accidents. Last but not least, if you often work outdoors in extreme climate, choose a breathable carbon fiber hard hat with good heat absorption and minimal thermal expansion properties.

  • When should I wear a carbon fiber hard hat?

Because carbon fiber hard hats protect you from sudden hazards and might just save your life one day, it is advisable to wear them at all times in the workplace even if it’s not entirely convenient. This is especially true for a workplace where danger is imminent, such as falling objects, electric shocks, flying debris, etc. If you think a potential head injury might happen at work, then please do wear your carbon fiber hard hat.

  • Are carbon fiber hard hats color-coded?

Yes, they are. Fun fact: each color is assigned to a particular purpose, so you can’t just choose a color you like Top 11 Best Carbon Fiber Hard Hats in 2020when buying a carbon fiber hard hat. The most commonly found color includes White (for supervisors on construction sites), Yellow (for general laborer), Green (for safety inspectors or trainees), Brown (for welders and workers that work with heat), Orange (for road construction workers), Red (for firefighters), Blue (for electricians, carpenters, and medical personnel), and Gray (for visitors). While this color-coding system is a general rule within the industry, some companies might not use this exact system. Therefore, it’s better to ask before you decide to purchase a certain color.

  • When should I replace my carbon fiber hard hat?

For you to receive maximum protection from hazard, carbon fiber hard hats need to be replaced over time just like other types of PPE. Signs that your hard hat needs replacing include damages such as cracks, dents, or material fatigue. You can inspect and evaluate whether your carbon fiber hard hat is still appropriate for service by squeezing it with both hands. If it produces creaking sounds or other unusual sounds, then it’s probably time to replace it. The industry recommends that hard hats are replaced every five years at a minimum, while some manufacturers say it’s best to replace them every 12 months. At the moment, OSHA has no specific rule regarding an expiration date, but it’s important to check their standards regularly as you may have to update your PPE.

Top 11 Best Carbon Fiber Hard Hats in 2020

Picture Name Feature Price

Rating

Picture

Name Feature Price

Rating

1. Lift Safety DAX Fifty 50 Carbon Fiber Full Brim Hard Hat
Brim grip, exclusive design $$$ 4.5
2. Lift Safety DAX Carbon Fiber Matte Full Brim Hard Hat
Lightweight at 460 g $$$ 4.5
3. Lift Safety DAX Fifty 50 Carbon Fiber Cap Style Hard Hat
Hi-Visibility colors $$$ 4.4
4. Lift Safety DAX Actual Carbon Fiber Cap Hard Hat
Leather and 6 point confortable suspension
$$$ 4.4
5. Texas America Safety Company Actual Carbon Fiber Hard Hat
Fits head sizes 7.0 – 8.0 $$$ 4.4
6. AcerPal Full Brim Carbon Fiber Hard Hat
3 year full money back guarantee $$ 4.4
7. Ridgerock Full Brim Carbon Fiber Hard Hat

Washable brow pad

 

$$ 4.3
8. Pyramex Safety Ridgeline Cap Style Hard Hat
Very lightweight $$ 4.3
9. CJ Safety Full Brim Hard Hat
Easy & fast 4 point adjustment $$ 4.2
10. Izzo Graphics Full Brim Hard Hat
High gloss finish $$ 4.1
11. Wet Works Imaging Customized Pyramex Hard Hat
HDPE material
$$ 4.1

1. Lift Safety DAX Fifty 50 Carbon Fiber Full Brim Hard Hat

Lift Safety is an industrial safety supply manufacturer based in the US. The DAX Fifty 50 Carbon Fiber Hard Hat Lift Safety DAX Fifty 50 Carbon Fiber Full Brim Hard Hatis a part of their helmet collection that was designed by EVS-Sports team. This full brim hard hat will safeguard workers from various mishaps thanks to its resin shell that is reinforced with carbon fiber. This hard hat not only features the optimal impact protection but it is also durable and lightweight with a custom fit. With these features in hand, this carbon fiber hard hat by Lift Safety is the ideal product to be used in and around construction sites.

Design and Colors

Lift Safety DAX Fifty 50 Carbon Fiber Full Brim Hard Hat is available in several colors, including Yellow, Orange, Green, and White. This hard hat has a unique appearance because the carbon fiber shell is laid by hand. This is a full brim hard hat designed with a brim grip that will give the user a secure feel. It offers a 6-point suspension system and a triple reinforced crown for comfort and impact protection. This hard hat comes fully assemble so you won’t have to use any extra bands to bring it together. It is also adjustable so you can get a fit that suits your size. This carbon fiber hard hat weighs about 315 g without the suspension system and approximately 460 g with the suspension system.

Materials and Safety Rating

This full brim hard hat is made of carbon fiber reinforced resin shell for the best protection against impact. It also features the innovative, perforated Clarino synthetic leather comfort dome, a molded EVA foam insert for extra shock absorbing capabilities, as well as an oversized ratcheting filament dial that is easy to adjust even with gloved hands. The EVA foam lined with microfiber material has a moisture-wicking property to ease sweat build-up. To create the hard hat’s front color, Lift Safety uses a special composite material. The process to create this color requires three panels, so you will see a subtle seam that follows the hard hat’s contour all the way to the brim grip. Please be aware that this is simply the design of the DAX Fifty 50 Carbon Fiber Hard Hat model and not a defect. Lift Safety also informs users that the color of this Hi-Visibility hard hat may fade after extended periods of direct sunlight exposure. This carbon fiber hard hat meets ANSI Z89.1-2014 requirements for Type 1, Class C hard hat.

Additional Information

Depending on the condition of your work site and your style of usage, this carbon fiber hard hat’s lifespan may vary. Life Safety recommends users to do daily inspections to determine when they should replace the parts or the entirety of this DAX Fifty 50 Carbon Fiber Hard Hat. You should base the age of the hard hat on its service life, not the manufacture date and account for conditions such as direct sunlight, etc. In general, Life Safety recommends replacing this carbon fiber hard hat every 5 years regardless of wear and tear found.

Highlights

  • Lightweight carbon fiber material with EVA foam
  • Full Brim design
  • 6-point suspension system
  • Easily adjustable
  • Moisture wicking
  • Available in 4 colors
  • Meets ANSI requirements for Type 1, Class C hard hat

2. Lift Safety DAX Carbon Fiber Matte Full Brim Hard Hat

For over 20 years, LIFT Safety has been churning out many innovations in safety products and PPE (personal Lift Safety DAX Carbon Fiber Matte Full Brim Hard Hatprotective equipment). This premium brand incorporates quality, style, and performance into their products, starting from their pro series gloves to hard hats. In fact, their carbon fiber hard hats are one of the leaders in the industry thanks to its functionality. This Carbon Fiber Hard Hat is another model from Lift Safety. Similar to the DAX Fifty 50 version, this hard hat has a resin shell strengthened by carbon fiber material. Workers will have the best protection against impact with these hats, and they are comfortable, too!

Design and Colors

Lift Safety DAX Carbon Fiber Full Brim Hard Hat is offered in the color Black with gloss and matte finish options, bringing a new twist on style along with optimal safety and performance. The color Black is most commonly used for site supervisors. This full brim hard hat is designed with a rim grip on both sides. It has a 6-point ratchet suspension system that comes with a soft padded top. With This hat is adjustable and will fit head sizes from 7 to 7-7/8. Just like the DAX Fifty 50, the carbon fiber shell that construct this hard hat is laid by hand. Also, this carbon fiber hard hat weighs 315 g without the suspension system and 460 g with the suspension system. It also features a brow pad, an adjustable cinch fit, and Comfort Dome II.

Materials and Safety Rating

As previously mentioned, this hard hat is made of carbon fiber reinforced resin. It has an EVA foam insert to provide comfort as well as shock absorbing properties. For extra comfort, there is also the Clarino synthetic material laid on the Comfort Dome. All these combinations make for the finest protection against impact. You also won’t find yourself sweating when wearing this hard hat as it has moisture-wicking capabilities. All Lift Safety Carbon Fiber Hard Hats are designed to meet ANSI Z89.1-2014 requirements for Type 1, Class C hard hat.

Additional Information

Life Safety suggests workers to replace the DAX Carbon Fiber Hard Hat every 5 years. However, PPE should be replaced when it needs to be. That is why the best course of action would be to do a daily inspection of your PPE which in this case, is the carbon fiber hard hats. All you need to do is to perform a visual and touch inspection. If you can see that your hard hat has developed a crack, please replace it immediately. If the hard hat passes the visual inspection, do the touch inspection. Give some pressure to the hard hat with both hands and see whether the carbon fiber shell can hold and/or produces weird sounds. If you feel like the shell is frail just by pressing it with your hands, perhaps it’s time to get a new one.

Highlights

  • Carbon fiber shell
  • Comfortable EVA foam and leather dome
  • Full Brim design
  • 6-point ratchet suspension system
  • Wicks sweat
  • Lightweight at 460 g
  • Fit head sizes from 7 to 7-7/8
  • Meets ANSI requirements for Type 1, Class C hard hat

3. Lift Safety DAX Fifty 50 Carbon Fiber Cap Style Hard Hat

Lift Safety is the sister company of EVS Sports, the brand that designed and manufactured the first knee brace for Lift Safety DAX Fifty 50 Carbon Fiber Cap Style Hard Hatmotocross about 35 years in the past. Over time, EVS Sports became the industry leader and then, its founders carried over the same ideology to protect people while doing what they love onto another brand and created Lift Safety in 2004. Now, the same amount of dedication that went into EVS Sports also goes into every product made by Lift Safety and made it into one of the best brands for industrial safety and personal protective equipment.

Design and Colors

Lift Safety DAX Fifty 50 Carbon Fiber Cap Style Hard Hat is available in several Hi-Visibility colors such as Yellow, Orange, and White. This hard hat model is designed with Black color on the posterior half. It has a Cap Style design that is ideal for occupations such as utility workers, construction workers, farmers, and steel workers. This model also has a special design that is different from the other models from Life Safety, and that is a suspension that can be rotated 180 degrees so you can wear it in reverse. To do this, simply remove the suspension and rotate it. Lift Safety DAX Fifty 50 Carbon Fiber Cap Style Hard Hat weighs 420 g without the suspension without and about 550 g with the suspension system.

Materials and Safety Rating

This is a cap style hard hat that is made of resin shell that has been reinforced by carbon fiber. This material meets the standard of ANSI Z89.1-2014 for Type 1, Class C hard hat. It is a standard that gives out performance and testing requirements for industrial helmets or also known as hard hats. Type I means this hard heat is tested and passed the performance requirements for impact attenuation and penetration resistance from the top. Meanwhile, Class C or conductive means this hard hat has no electrical protection. Other materials used in the making of this cap style hard heat is a molded EVA foam and Clarino leather for comfort and to absorb shock. The EVA foam is lined with microfiber, so you won’t have to worry about the foam absorbing your sweat. Also, since this hat features Hi-Visibility colors, be advised that frequent sun exposure may cause the color to fade over time.

Additional Information

According to Life Safety, the lifespan of this DAX Fifty 50 Carbon Fiber Cap Style Hard Hat varies. Aside from the condition of the site, your maintenance style will also affect the hard hat’s lifespan. OSHA says periodic cleaning will extend the span of protective headgears, as well as regular inspection. This inspection must be performed daily to the following parts: the shell, the suspension system, and other accessories. You must look for cracks, tears, and other signs of damage. If the protective value of the hard hat is compromised, it is essential to replace it at once. Otherwise, Life Safety as the manufacturer encourages workers to replace this hard hat every 5 years.

Highlights

  • Type 1, Class C
  • Carbon fiber shell
  • Cap style hard hat
  • Quite lightweight at 420 g
  • Hi-Visibility colors
  • Rotatable suspension system allows hard hat to be worn in reverse

4. Lift Safety DAX Actual Carbon Fiber Cap Hard Hat

Headquartered in California, Lift Safety that was created in 2004 has continued to grow and fulfill its ambition. Lift Safety DAX Actual Carbon Fiber Cap Hard HatAs it sustains the focus on providing protection in everything they do, this company has born another sister company called Lift Aviation in 2016. This company has earned the honor of providing the U.S. Air Force with the next generation fight helmet. The same innovation and technology also go into Lift Safety’s Carbon Fiber Cap Hard Hat, a protective equipment that is suitable for many kinds of work sites out there.

Design and Colors

Lift Safety DAX Actual Carbon Fiber Cap Hard Hat is offered in the color Black with two finish options: matte and glossy. This hard hat is designed to be worn by site inspectors or supervisors. Its cap design comes with a rim grip on each side, not only for an extra grip but also to help keep the surface clean. This hard hat is adjustable thanks to the oversized ratcheting fitment dial. You can even make an adjustment without taking off your work gloves. You will also find a 6-point suspension system for the best top impact protection and comfort. Without the suspension system, the hard hat stands at 270 g. With the suspension, it weighs on an average of 415 g, which is still very lightweight compared to the other models.

Materials and Safety Rating

Just like other carbon fiber hard hats from Lift Safety, this one is also made from a carbon-reinforced resin shell. This carbon fiber shell is hand laid, which is why each Dax hard hat has a unique, one-of-a-kind appearance. For further protection, the crown portion of this hard hat model has triple reinforcement and lined with molded EVA foam insert as an additional shock absorbing property. The perforated Clarino synthetic leather on the comfort dome also makes this hard hat more breathable and comfortable. The DAX Actual Carbon Fiber Cap Hard Hat has a safety rating that satisfies ANSI Z89.1-2014 for Type 1, Class C hard hat.

Additional Information

OSHA mandates that hard hats exhibiting symptoms of cracking, deformity, or perforation on the shell or the brim should be removed from service immediately and replaced. Hard hats that have been severely affected by heat, sunlight, or other chemicals may display signs such as loss of surface gloss, chalking, or flaking. If your hard hat has sustained an impact, replace it immediately even when the damage is not noticeable. In absence of the aforementioned events, Lift Safety recommends users to replace their DAX Actual Carbon Fiber Cap Hard Hat every 5 years.

Highlights

  • Very lightweight at 270 g
  • Carbon fiber reinforced shell
  • EVA foam insert
  • Synthetic leather comfort dome
  • Adjustable filament dial
  • Meets ANSI requirements for Type 1, Class C hard hat

5. Texas America Safety Company Actual Carbon Fiber Hard Hat

Texas America Safety Company is a premier supplier of various personal protective equipment. They distribute Texas America Safety Company Actual Carbon Fiber Hard HatPPE such as goggles, gloves, hard hats, and others for industrial workers. Started in 1992 in Brownwood, Texas, this company has become a global company that distributes their merchandise internationally. This Actual Carbon Fiber Hard Hat is actually made by Lift Safety, but distributed by Texas America Safety Company. However, you will find some modifications that is distinct to this company that you won’t find elsewhere.

Design and Colors

Texas America Safety Company makes the Actual Carbon Fiber Hard Hat in the color Lime. This is a custom color, painted especially for customers of Texas America Safety Company, so you won’t be able to find this version from the factory. Texas America Safety Company can offer services such as adding colors to match your favorite hue, adding company logos, or make a special color for specific jobs. This hard hat has a matte finish for added protection. It weighs about 480 g. Each hard hat is designed with a rim grip on both sides at the spots where people would normally grab to adjust their hard hat. These grips help to keep the hard hat’s surface clean while adding some extra grip. This carbon fiber hard hat comes with a 6-point ratchet suspension, adjustable for head sizes from 7 to 8. There is also a soft padded top for extra cushioning to the head. This hard hat is also designed with a full brim design so you can enjoy protection from all sides.

Materials and Safety Rating

This hard hat is made of lightweight carbon fiber shell. Each hard hat is hand made so the appearance is one of a kind. There is a soft padding material called EVA foam inside to absorb some impact as well as a triple enforced crown for the best protection. This hard hat meets ANSI Z89.1 Class C Type 1 Regulations. It has a dimension of 10 by 12 by 5 inches.

Additional Information

The Actual Carbon Fiber Hard Hat is comprised of the carbon fiber shell and the suspension. Check the shell daily for cracks, abrasions, or any damage caused by impact. Because this product features the special hi-visibility color made by Texas America Safety Company, you need to be aware that ultraviolet light can cause this type of color to deteriorate over time. It is recommended to replace your hard hat every two years if your work is predominantly outdoors or under the sun. See the codes on the underside of the brim for the manufacturing date. To inspect the suspension, you should look for fraying straps, tears, or lack of flexibility. Everything should be tightly and securely connected to their respective slots. If the suspension on your hard hat shows damage, remove it from service and replace it immediately.

Highlights

  • Carbon fiber material
  • Special Hi-Vis Lime color
  • 6-point ratchet suspension
  • Soft padding
  • Suitable for head size 7 to 8
  • Meets ANSI Z89.1 Class C Type 1 standard

6. AcerPal Full Brim Carbon Fiber Hard Hat

Born from the desire to give workers across the industry the flexibility to make a hard hat that is uniquely their AcerPal Full Brim Carbon Fiber Hard Hatown, AcerPal manufactures hydro dipped hard hats in various styles. But don’t worry, they all meet the industry standard and will give you the best protection against hazards at work. These hard hats feature a high-quality finish, unlike the common stickers and covers you find on the market. Wearing AcerPal’s hydro dip hard hat is not only stylish and beautiful but it also won’t hide damage and signs of wear like stickers and covers. This way, you will know when your hard hat is no longer appropriate for use.

Design and Colors

AcerPal Full Brim Carbon Fiber Hard Hat is available in the color called Rainbow. It has a powerful yet fun look thanks to the color. This hard hat is made using an advanced hydro technology that makes it durable enough to withstand daily use in extreme work sites. It gives the user an ultra-light, weightless protection with superior high-quality finish. Advanced hydro technology requires a professional to perform an advance water immersion printing process that is applied to the outer shell. Since this printing method is unique, no two hard hats are the same. This hard hat has a low-profile design. The low center of gravity gives users a better balance. Meanwhile, the rear padded suspension offers additional comfort to the neck. There is also a sweat band installed that is replaceable. This hard hat has two suspension options: 4 or 6-position harness points. You can move the harness up, down, forward, or backward so you can find the best position that is comfortable (fits head size 6-1/2 to 8). This hard hat is also equipped with vented pressure pad and universal accessory slots that can be used to attach earmuffs and other accessories. This hard hat weighs about 376 g and protected by a 3-year limited guarantee.

Materials and Safety Rating

The shell of this hard hat is made from high-impact ABS material that will give you the ultimate protection against impact despite being seemingly lightweight. The suspension is made of high impact nylon and HDPE, while the sweat band or soft brow pad is made of PU foam and polyester fabric. This hard hat is most suitable for workers in construction, oil field, or electric work sites. It meets OSHA and ANZI requirements for Type 1, Class E, G, and C hard hat.

Additional Information

As a rule of thumb, most PPE manufacturers recommend replacing hard hats every five years, no matter the outside appearance. If you work in extreme environment, such as under high temperatures, sunlight, or with chemicals, hard hats should be replaced after two years of use.

Highlights

  • Super lightweight
  • 4 or 6-point harness points
  • Fits head size 6-1/2 to 8
  • Replaceable soft brow pad
  • 3-year limited guarantee
  • Meets ANZI requirements for Type 1, Class E, G, and C hard hat

7. Ridgerock Full Brim Carbon Fiber Hard Hat

Ridgerock is a proudly American family-owned business. Until today, they have over 500,000 Amazon sales. This Ridgerock Full Brim Carbon Fiber Hard Hatis a business that was started in their own home garage and has successfully grown into a much larger warehouse only a few years later. Support your local business by trying out their Full Brim Carbon Fiber Hard Hat.

Design and Colors

Ridgerock Full Brim Carbon Fiber Hard Hat is available in the colors Matte Black, Matte Copper, and Shiny Black. It is a solid full brim hard hat that will keep you well protected. This hard hat is designed with proper ventilation and ideal field of vision, perfect for those who work in harsh environments. It features a wheel ratchet strap adjustment with EZ Lock for head sizes 7 to 8-1/2. The underside of the brim is equipped with a grip so users can easily remove the hard hat even when wearing gloves. The sweat band is washable so you can keep it clean as it catches your perspiration and prevent it from dripping down your face as you work. There is also an optional adjustable chin strap available. This hard hat from Ridgerock is quite light at 450 g. It is sturdy and comfortable with the 6-point suspension with soft cloth.

Materials and Safety Rating

Ridgerock’s hard hat is made of HDPE or high-density polyethylene that is strong, lightweight, and nonconductive to keep you well protected. It meets ANSI Z89.1 Type 1 Class C standards as well as OSHA’s requirements. The full brim will protect you from rain and sunlight. This hard hat is most appropriate for industrial and utility applications. It is compatible with other PPE, such as safety glasses and goggles.

Additional Information

Unless specified by the manufacturer, do not wear your hard hat backwards. This product, for example, doesn’t allow for a backward use. Backward use requires testing and needs to comply with the American National Standards Institute’s requirements. As usual, replace your hard hat every 5 years or in extreme environments, every 2 years.

Highlights

  • Full brim type
  • 6-point suspension
  • Vented
  • Ratchet adjustment with EZ lock
  • Washable brow pad
  • Meets ANSI Z89.1 for Type 1 Class C hard hat

8. Pyramex Safety Ridgeline Cap Style Hard Hat

Pyramex Safety manufactures their products with the goal of making their customers’ daily lives easier. That was Pyramex Safety Ridgeline Cap Style Hard Hatthe basis of the construction of the Ridgeline Cap Style Hard Hat. This product and all others have been independently tested and meet or exceed the highest safety standards in the industry. The Ridgeline Hard Hat is a high-performing hard hat that combines impact protection and superior comfort.

Design and Colors

Pyramex Safety Ridgeline Cap Style Hard Hat is available in any color you want, including Blue, Red, Yellow, Black, Lime, Orange, and White. It has a low-profile design which allow for a more natural and comfortable yet secure fit. A low-profile hard hat will sit lower on the crown of your head. This provides more coverage and better balance compared to a higher-profile hard hat. This hard hat also features rear padded ratchet suspension as an additional comfort feature. It is also adjustable and thus, providing users with the best fit. The suspension has 4-point or 6-point harness that you can move to different directions to achieve the best fit. It also has vented and non-vented options for the pressure pad. This hard head weighs 357 g, with the size adjustable from 6-1/2 to 8.

Materials and Safety Rating

The Ridgeline line from Pyramex are all made from ABS thermoplastic resin, a material famous for its great strength and rigidity. It is also ultra-light, though, and this hard hat is among the lightest one in the market. ABS material also has electrical insulation properties, so it is appropriate for electrical work. This hard hat has a replaceable sweat band made of padded fabric and polyurethane foam. This cap style hard hat is available in two options: vented and non-vented. The vented style is rated as Type 1 Class C, which means it doesn’t protect against electrical hazard. However, the non-vented style meets ANSI Z89.1 for Type 1, Class E, G, and C hard hat. All Hi-Visibility color have been tested. This hard hat also passes for Reverse Orientation use as well as High and Low Temperature use.

Additional Information

If your hard hat has been struck by a strong impact, it should be replaced even when the hard hat is relatively new or when it shows no sign of damage visually. Any impact can reduce a hard hat’s effectiveness, so this is very important. Also, if the hard hat falls from more than 8 feet high, it needs to be replaced. Even when your hard hat is rated as Class E or Class G, avoid letting your hard hat come into contact with electrical wire.

Highlights

  • Very lightweight
  • Vented and non-vented design
  • Available in a variety of colors
  • Replaceable sweat band
  • Ratchet suspension
  • Meets ANSI requirements for Type 1, Class E, G, and C

9. CJ Safety Full Brim Hard Hat

CJ Safety has a mission to provide cost-effective yet high-value PPE to their customers. They develop and CJ Safety Full Brim Hard Hatmanufactures various safety products, such as vests, jackets, traffic safety cones, and even hard hats. All their products are designed and tested to meet ANSI standards. This company also provides service for private labeling and custom logo printing.

Design and Colors

CJ Safety Full Brim Hard Hat is available in the color Black with matte finish. The full brim design provides additional protection against rain, sunlight, and various non-chemical splashes. This hat is designed in a vented style so it is very breathable and has a good air flow. It has a Fast-trac ratchet suspension system with 4 points of adjustment so you can alter the size easily. There is also a soft brow pad that is replaceable if need be. This hard hat weighs approximately 512 g.

Materials and Safety Rating

CJ Safety’s hard hat is made of HDPE or high-density polyethylene material. This type of material is usually quite lightweight and it offers superior protection against various hazard. This particular model is tested to meet ANSI Z89.1-2014 standards for type I, Class C hard hat. This means you shouldn’t use this hard hat for electrical work as it doesn’t protect against electrical shock.

Additional Information

As usual, please replace your hard hat every 5 years even when it shows no sign of fatigue. If you work in extreme environments, the cut off limit is lowered to 2 years per ANSI recommendation.

Highlights

  • HDPE material
  • Lightweight
  • Breathable
  • 4-point easy-adjust ratchet suspension
  • Type I, Class C hard hat per ANSI requirements

10. Izzo Graphics Full Brim Hard Hat

Izzo Graphics is a company that provides services for hydrographic imaging, vinyl decals, screen printing, and Izzo Graphics Full Brim Hard Hatairbrushing.

Design and Colors

This Izzo Graphics Full Brim Hard Hat is a Red hard hat with black stripes. The hat they use is from Pyramex’ Ridgeline collection. The coloring process is called hydrographic dipping process, a state-of-the-art technology that sets this company apart from the others. The process involves flame-treating the hard hat and prep it for painting by spraying on an adhesion promoter. The hard hats are also treated with a leveler to eliminate various small defects from the mold, which is what makes Izzo Graphics hard hats boasts such high gloss finish. The paint used by Izzo Graphics is called PPG high gloss clear coat, which is a high-quality, automotove grade paint. The hard hats are then baked and cured and sold to the masses. This hard hat still retains its predecessor’s impressive quality: durable shell, adjustable ratchet suspension, and replaceable soft brow pad.

Materials and Safety Rating

This hard hat is made from high density polyethylene material. The soft brow pad is made of PU foam and padded fabric. This hard hat is said to meet ANSI’s standard for Type 1, Class C, G, and E hard hat (per Z89.1-2009 Standards).

Additional Information

Replace your hard hat every 5 years. Do not modify hard hats on your own as it may compromise the shell’s strength and your safety.

Highlights

  • Hydrographic dipped
  • HDPE material
  • High gloss finish
  • Replaceable soft brow pad
  • Adjustable ratchet suspension
  • Meets Type 1, Class C, G, and E 2009 standard

11. Wet Works Imaging Customized Pyramex Hard Hat

Wet Works Imaging is a company that provides consumers with various customized hard hats.Wet Works Imaging Customized Pyramex Hard Hat

Design and Colors

This Wet Works Imaging Customized Pyramex Hard Hat is in the color Black Honeycomb Carbon with high gloss finish.. The honeycomb detail is not painted, but hydro-dipped. It is a custom dipping job that is covered by a clear coating to achieve that mirror finish. This hard hat started out as the Ridgeline hard hat from Pyramex. Wet Works Imaging is the only hydro dippers that is approved by the manufacturers because they meet the strict quality control guidelines demanded by the manufacturer. Therefore, aside from being very durable, this hard hat also has replaceable brow pad and a 4-point ratcheting suspension just like the Ridgeline line.

Materials and Safety Rating

The shell of this hard hat is constructed from high density polyethylene material. It is truly one of the lightest hydro-dipped hard hats you can find in the market. This hat meets ANSI Z89.1-2009 Standards for Type 1, Class C, G, and E hard hat.

Additional Information

Hydro-dipped painting process is like putting a fingerprint onto your hard hat. Therefore, be advised that no two hard hats will look exactly the same. Moreover, since Wet Works Imaging uses a direct bond to plastic application method, the print won’t come off even when the clear coat is scratched.

Highlights

  • Hydro-dipped print
  • 4-point ratcheting suspension
  • Replaceable brow pad
  • Approved by Pyramex
  • HDPE material
  • Meets ANSI Z89.1-2009 Standards
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